Project Overview: Three Orders Combined into One Container
YT Conveyor recently completed a large combined shipment of bucket elevator components for one of our long-term customers in Chile. The customer placed three separate orders covering carbon steel elevator buckets, white HDPE elevator buckets, fang elevator bolt sets, nuts, washers and conveyor belt fasteners.
Although these products were ordered separately, we coordinated the final packing and shipping arrangements so that all three orders could be consolidated into one 40-foot container.
The customer had previously purchased M-type elevator buckets, fang bolts and belt fasteners from us. This time, however, they expanded their purchasing range by ordering carbon steel elevator buckets for the first time.
We sincerely appreciate the customer’s continued trust and support. Their decision to add a new product category to our existing cooperation is particularly meaningful to us.
The completed shipment included 16,000 elevator buckets, 18,800 fang bolt sets, additional fastening accessories and 300 belt fastener sets.
All products were packed into 17 pallets, with a total gross weight of 14,262 kg and a volume of 29.5 CBM.
This project demonstrates our ability to supply multiple types of bucket elevator components and coordinate large combined shipments for international customers.
First-Time Order of Carbon Steel Elevator Buckets
One of the most important developments in this project was the customer’s first order of carbon steel elevator buckets.
Previously, our cooperation had mainly involved plastic buckets and related installation accessories. By adding steel elevator buckets to this shipment, the customer expanded the range of products sourced from YT Conveyor.
Carbon Steel Bucket Models and Quantities
- DS2816-2: 3,000 pcs
- DS2316-2: 2,000 pcs
- DS1814-2: 2,500 pcs
- DS1312-1.5: 1,000 pcs
Total: 8,500 carbon steel elevator buckets
The order covered four DS-series models with different dimensions and mounting hole configurations.
The DS2816-2 buckets were supplied with three mounting holes of 9 mm diameter. The DS2316-2 and DS1814-2 models featured two mounting holes of 9 mm diameter, while the DS1312-1.5 model used two 7 mm mounting holes.
Why Choose DS-Type Steel Elevator Buckets?
DS-type steel elevator buckets feature a deep-bottom profile designed for vertical conveying applications.
Compared with plastic elevator buckets, steel buckets offer higher structural rigidity and can be considered for demanding operating conditions where mechanical strength and durability are important.
Our DS deep-bottom steel elevator buckets are manufactured using a one-piece stamping process, producing a seamless bucket body without welded joints.
The selection of steel or plastic buckets depends on the conveyed material, operating temperature, abrasion conditions, bucket elevator design and equipment requirements.
For replacement projects, mounting hole positions and dimensions are also important considerations when matching buckets with existing elevator belts.
This first steel bucket order represented a significant step forward in our long-term cooperation with the Chilean customer.
Repeat Order of White HDPE Elevator Buckets
In addition to the new steel bucket order, the customer repeated their purchase of white HDPE M-type elevator buckets.
These plastic elevator buckets had already formed part of our previous cooperation, making this another important repeat order.
HDPE Elevator Bucket Specifications
- M2816: 3,000 pcs, three 9 mm mounting holes
- M1312: 3,000 pcs, two 7 mm mounting holes
- M3018: 1,500 pcs, three 11 mm mounting holes
Total: 7,500 white HDPE elevator buckets
HDPE elevator buckets are widely used in agricultural and industrial bulk material handling systems because of their lightweight construction, corrosion resistance and suitability for many common conveying applications.
The M-series features a medium-depth bucket design and offers different sizes for a range of bucket elevator configurations.
You can explore our M-type elevator buckets for additional models, dimensions and mounting options.
The customer ordered three different models to meet their equipment requirements.
By supplying the HDPE buckets together with the carbon steel models, we supported the customer’s procurement of two different bucket materials within one combined shipment.
For more options, browse our complete range of plastic and steel elevator buckets.
Repeat Order of Fang Elevator Bolt Sets and Accessories
Another important part of the combined shipment was the repeat order of fang elevator bolt sets and related fastening components.
The customer selected several bolt sizes to match different bucket elevator installation requirements.
Fang Elevator Bolt Sets
- M8×35S: 7,000 sets
- M10×45S: 7,800 sets
- M6×25S: 2,000 sets
- M8×30S: 2,000 sets
Total: 18,800 fang elevator bolt sets
These S-type sets were supplied in zinc-plated carbon steel. Each set included one fang bolt, one flat washer, one spring washer and one nyloc nut.
Fang elevator bolts have a special anti-rotation head design that helps prevent the bolt from turning during installation.
This makes them suitable for fastening elevator buckets to elevator belts in various bulk material handling applications.
Our fang elevator bolts are available in different diameters, lengths and fastening configurations.
Additional Nuts and Washers
The customer also ordered the following accessories:
- M10 zinc-plated hexagon nuts: 5,000 pcs
- M6 domed washers: 2,000 pcs
- M8 domed washers: 2,000 pcs
- M10 domed washers: 1,000 pcs
Total additional accessories: 10,000 pcs
Supplying bolts, nuts and washers together allows customers to consolidate their fastening component purchases and simplify inventory management.
Correct fastener selection should always consider the bucket mounting hole diameter, belt thickness and the applicable installation requirements.
S2 and S4 Conveyor Belt Fasteners
The third group of products included conveyor belt fasteners, which were also part of the customer’s repeat purchasing requirements.
Belt Fastener Models
- S2 Belt Fasteners: 200 sets
- S4 Belt Fasteners: 100 sets
Total: 300 sets
Belt fasteners are used to connect belt ends and support belt installation, maintenance and replacement in conveyor and bucket elevator systems.
Different fastener types are available according to belt strength, thickness, width and operating conditions.
S2 fasteners are commonly used for medium-duty conveying applications, while S4 models are designed for applications requiring stronger clamping performance.
Our range of conveyor belt fasteners includes S1, S2, S4 and S5 models for different belt connection requirements.
By supplying elevator buckets, fastening bolts and belt clamps together, we helped the customer consolidate several component categories into one shipment.
Consolidating Three Orders into One 40-Foot Container
Although the customer placed three separate orders, all products were eventually combined into a single 40-foot container shipment.
This required coordination between the different product groups, including steel elevator buckets, HDPE buckets, fastening accessories and belt fasteners.
Consolidating the products into one shipment helped simplify the customer’s cargo arrangements and reduced the need to manage multiple separate international shipments.
The final packing list included 17 pallets covering all three orders.
Final Packing and Shipping Details
- Number of Orders: 3
- Container: 1 × 40-foot container
- Total Pallets: 17
- Total Net Weight: 13,781.53 kg
- Total Gross Weight: 14,262 kg
- Total Volume: 29.5 CBM
- Destination Country: Chile
The carbon steel buckets were packed in groups according to model and quantity. The plastic elevator buckets were arranged separately, while the bolt sets, nuts, washers and belt fasteners were packed in cartons and consolidated on a pallet.
Palletized packing made it easier to organize the different components and prepare them for container loading and transportation.
Long-Term Cooperation and Expanded Product Supply
For YT Conveyor, this project was more than a large shipment of conveyor components.
The customer had previously ordered M-type elevator buckets, fang bolts and belt fasteners. Their decision to place another order for these products demonstrated continuity in our cooperation.
More importantly, the customer trusted us with their first order of carbon steel elevator buckets.
Adding a new product category to an existing customer relationship requires confidence in the supplier’s product range, manufacturing capabilities and ability to meet technical requirements.
We are sincerely grateful for the customer’s trust and continued support.
Through this project, we were able to provide a wider selection of components for bucket elevator systems and arrange delivery in a single container.
Our product range covers plastic elevator buckets, steel elevator buckets, elevator bolts, belt fasteners, elevator belts and other related components.
We aim to support customers with standard replacement parts, model selection and customized products according to their specific equipment requirements.
Project Summary
This Chilean project brought together three separate orders from a long-term customer into one combined shipment.
The final order included:
- 8,500 carbon steel DS-type elevator buckets
- 7,500 white HDPE M-type elevator buckets
- 18,800 fang elevator bolt sets
- 5,000 hexagon nuts
- 5,000 domed washers
- 300 S2 and S4 belt fastener sets
All products were packed into 17 pallets and shipped together in one 40-foot container, with a total gross weight of 14,262 kg and a volume of 29.5 CBM.
The most meaningful part of this project was the customer’s first purchase of carbon steel elevator buckets, in addition to their regular orders of plastic buckets and fastening accessories.
We sincerely thank our Chilean customer for their continued cooperation, trust and support.
At YT Conveyor, we look forward to supporting more international customers with reliable elevator buckets, conveyor fastening components and flexible combined shipment solutions.
