This Colombia project included 200 one-piece LN100 conveyor sprockets for a horizontal scraper conveyor system.
The sprockets were selected to work together with GLF scraper conveyor chain and BF flat drag flights. Correct matching between the chain, sprocket and flight is essential for stable power transmission, smooth chain engagement and reliable conveying performance.
Project Overview
The order included:
- Product: one-piece conveyor sprockets
- Model: LN100 × 8 × Ø60 × 18 / P22.23-26.5
- Quantity: 200 pcs
- Structure: one-piece type
- Market: Colombia
- Application: horizontal scraper conveyor system
One-Piece LN100 Conveyor Sprocket
This order used a one-piece sprocket design, in which the sprocket body and hub are integrated into one unit. The bore and hub details were machined according to the required drawing for accurate shaft installation and chain engagement.
One-piece and split sprockets are both used in conveyor systems. The suitable design depends on the conveyor arrangement, shaft configuration, installation access and maintenance requirements. For this project, the one-piece type was selected according to the customer’s chain conveyor requirements.
The sprocket drawing specified quenching and tempering treatment, with the sprocket teeth heat-treated to HRC 42-45. The tooth profile was machined according to GB/T 8350.
Matching with GLF Chain and BF Flights
A horizontal scraper conveyor system works through the matching of three key components: the scraper chain, sprocket and flights.
In this Colombia order, the LN100 sprockets were matched with GLF scraper conveyor chain and BF flat drag flights. The sprocket transfers power to the chain, while the BF flights mounted on the chain move bulk material through the conveyor.
Learn more about the matching GLF and 81X scraper conveyor chain and BF flat drag conveyor flights.
Why Accurate Sprocket Matching Matters
The sprocket must match the chain model, pitch, tooth profile, bore size and conveyor operating conditions. Proper matching helps to:
- Ensure smooth engagement between the chain and sprocket
- Reduce uneven wear on the chain and sprocket teeth
- Maintain stable power transmission
- Reduce the risk of chain jumping or slipping
- Support reliable conveyor operation and longer service life
For general selection guidance, see our customized sprockets for conveyor roller chains.
Custom Conveyor Sprockets
Conveyor sprockets can be made in different tooth numbers, pitches, bore sizes, hub structures and heat-treatment requirements according to the chain model and conveyor design.
If you need a matching sprocket for an existing conveyor, send us the chain model, chain pitch, sprocket drawing, shaft details, tooth quantity and working conditions. We can help check the matching requirements for your scraper conveyor system.
